I-abrasive belt grinding yindlela yokugaya ethambileyo, eyiteknoloji yokucubungula i-compound enemisebenzi emininzi yokusila kunye nokupholisha.
Iinkozo ezinqabileyo kwibhanti enqabileyo zinamandla okusika ngaphezu kweenkozo eziqhekezayo zevili lokugaya, ngoko ke ukusebenza kwayo kokugaya kuphezulu kakhulu, oku kubonakaliswa kwinqanaba lokususa, umlinganiselo wokugaya (umlinganiselo wobunzima bomsebenzi osusiweyo ukuya ubunzima bokunxiba kwe-abrasive) kunye namandla omatshini Izinga lokusetyenziswa liphezulu kuzo zonke iinkalo ezintathu.
Ukusila ibhanti le-Abrasive kwenza umphezulu we-workpiece uphezulu kumgangatho.Ngenxa yokuba inemisebenzi emininzi yokusila kunye nokupholisha, kwaye xa kuthelekiswa nokusila ivili lokusila, ukugaya ibhanti kuthiwa "ukusila okubandayo", oko kukuthi, ubushushu bokugaya buphantsi, kwaye umphezulu we-workpiece awukho lula ukutshisa.
Umgangatho ophezulu womphezulu womsebenzi ubonakaliswa kwixabiso elincinci lomphezulu woburhabaxa, imo elungileyo yoxinzelelo lwentsalela, kwaye akukho zintanda zemicroscopic okanye ubume bemetallographic buguquka kumphezulu.Uxinzelelo olushiyekileyo kumphezulu webhanti yokusila ikwimeko yoxinzelelo olucinezelayo, kwaye ixabiso layo liqhelekile yi -60~-5Kg/mm², ngelixa ukucola ivili lokugaya ubukhulu becala kukuxinana koxinzelelo, ngoko ke ibhanti elirhabaxa lisila kakhulu. luncedo ukuqinisa umphezulu we-workpiece, ukuphucula amandla okukhathala kwe-workpiece.
Inkqubo yokugaya ibhanti ye-abrasive ine-vibration ephantsi kunye nokuzinza okulungileyo.Ngenxa yobunzima bokukhanya kwebhanti ye-abrasive, ibhalansi yenkqubo yokwakheka kwenkqubo yokugaya kulula ukuyilawula.Onke amalungu ajikelezayo (anjengamavili adibanayo, amavili okuqhuba, amavili oxinzelelo, njl.njl.) anxiba kancinci, kwaye akuyi kubakho ukungalingani okuguquguqukayo njengevili lokusila.into.Ukongezelela, i-elastic grinding effect yebhanti ye-abrasive inokunciphisa kakhulu okanye ithathe i-vibration kunye nempembelelo eyenziwa ngexesha lokugaya.Isantya sokugaya sizinzile, kwaye ivili lokuqhuba ibhanti aliyi kufana nevili lokugaya.I-diameter encinci, isantya siya kuba sicotha.
Ibhanti ye-abrasive inokuchaneka okuphezulu kokugaya.Ngenxa yokuphuculwa komgangatho wokuveliswa kwebhanti kunye nenqanaba lokuvelisa i-abrasive belt grinders, i-abrasive belt grinder sele ingene kwiinqanaba zokuchaneka kunye ne-ultra-precision machining, kunye nokuchaneka okuphezulu okufika ngaphantsi kwe-0.1mm.
Ixabiso eliphantsi lokusila ibhanti elirhabaxa:
Isixhobo silula.Xa kuthelekiswa negrinder yevili lokugaya, i-grinder yebhanti ilula kakhulu.Oku kubangelwa ukuba ibhanti ilula ngobunzima, amandla okusila ancinci, ukungcangcazela ngexesha lokugaya kuncinci, kwaye ukuqina kunye neemfuno zokuqina kwesixhobo somatshini ziphantsi kakhulu kune-grinder yevili lokugaya.
Umsebenzi ulula kwaye ixesha lokuncedisa lincinci.Nokuba i-manual okanye ibhanti yokusila, ukusebenza kwayo kulula kakhulu.Ukususela ekutshintsheni nasekulungiseni ibhanti e-abrasive kwi-clamping workpiece ukuba iqhutywe, konke oku kunokugqitywa ngexesha elifutshane.
Umlinganiselo wokugaya mkhulu, umlinganiselo wokusetyenziswa kwamandla wesixhobo somatshini uphezulu, kunye nokusebenza kakuhle kokusika kuphezulu.Oku kunciphisa iindleko zezixhobo kunye namandla okusika izinto ezinobunzima obufanayo okanye umthamo, kwaye kuthatha ixesha elifutshane.
Ukusila ibhanti le-Abrasive kukhuselekile kakhulu, kunye nengxolo ephantsi kunye nothuli, kulula ukulawula, kunye neenzuzo ezilungileyo zokusingqongileyo.
Ngenxa yokuba ibhanti yesanti ngokwayo ilula kakhulu, akukho ngozi yokulimala nokuba iphukile.Ukusila ibhanti elityhutyhayo alikho nzulu njengentlabathi ephuma kwivili lokusila, ngakumbi ngexesha lokugaya elomileyo, i-debris yokusila ubukhulu becala yimathiriyeli ye-workpiece ekufuneka icutshungulwe, kwaye kulula ukuyibuyisela nokulawula uthuli.Ngenxa yevili lokudibanisa irabha, i-abrasive ibhanti yokusila ayiyi kwenza impembelelo eqinile kwi-workpiece njengevili lokugaya, ngoko ke ingxolo yokucubungula incinci kakhulu, ngokuqhelekileyo.<70dB.Kuyabonakala ukuba kwimbono yokukhusela indalo, ukugaya ibhanti nako kukufanele kakhulu ukukhuthazwa.
Inkqubo yokusila ibhanti ye-Abrasive iyaguquguquka kwaye iguquguquke:
Ukusila ibhanti ye-Abrasive ingasetyenziselwa ngokufanelekileyo ukugawula iindawo ezisicaba, izangqa zangaphakathi nangaphandle kunye neendawo ezinzima ezigobileyo.Ukuyila i-abrasive belt isixhobo sentloko yokugaya njengenxalenye esebenzayo inokufakwa kwi-lathe yokugaya emva kokuguqulwa, kwaye inokufakwa kwiplani yokusetyenziswa, kwaye inokuthi iqulunqwe njengeentlobo ezahlukeneyo zoomatshini abakhethekileyo bokugaya.Ukusebenzisa olu phawu lokusila ibhanti kunokusombulula ngokulula ezinye iindawo ezinzima kumatshini, ezinje ngomatshini ochanekileyo weshafti ezinde kakhulu nezinkulu kakhulu kunye neenxalenye zenqwelomoya.
Ukusebenza kokugaya okuphezulu kunye neempawu zenkqubo eguquguqukayo yebhanti e-abrasive inquma ukuba inoluhlu olubanzi kakhulu lwezicelo, ukusuka kubomi bemihla ngemihla ukuya kwimveliso yemizi-mveliso kuzo zonke iinkalo zobomi, i-abrasive belt grinding phantse igubungela zonke iindawo.Iintlobo ngeentlobo zeefom zesicelo kunye noluhlu olubanzi aluhambelani nayiphi na enye indlela yokucubungula.Ngokukodwa, inokugaya phantse zonke izixhobo zobunjineli.Ukongeza kwizinto ezinokuthi zicutshungulwe ngamavili okusila, amabhanti abrasive anokwenza iintsimbi ezingenayo intsimbi ezifana nobhedu nealuminiyam, kunye nezinto ezithambileyo ezingezizo ezentsimbi ezifana nomthi, ufele kunye neplastiki.Ngokukodwa, impembelelo yokugaya "ebandayo" yokugaya ibhanti yenza ukuba ibe yodwa ngakumbi xa kusetyenzwa ngezinto ezikwazi ukumelana nobushushu kwaye kunzima ukuzigaya.
Ixesha lokuposa: Jan-13-2022